A Day for Manufacturers

A Day for Manufacturers

We are in the midst of the fourth industrial revolution that is not only reshaping industry itself, but the entire world. Millions of modern manufacturing jobs will be coming online in the next decade, and we need to have a skilled workforce in place to fill them. That’s why we celebrate Manufacturing Day on the first Friday of October each year. This day for manufacturers is designed to showcase the amazing career opportunities the industry offers.

 

How We Started. How It’s Going.

Uvitron International was established in 1993 as a developer and manufacturer of switch-mode power supplies for light curing systems, developing the first electronic arc lamp power supply. We have since evolved into a total solutions provider of light curing systems, power supplies and accessories.

We work with clients across a broad range of industries that require UV curing as part of their manufacturing process, including:

  • Medical
  • Dental
  • Automotive

We have staked our reputation on manufacturing and selling superior quality products that are made in the USA. All electrical, optical and mechanical design of our products is performed in-house, so our products are fully supported by our experienced staff of engineers, programmers, technicians and professional sales executives who know our products inside and out. We are able to share complete technical knowledge with our customers and offer expert systems consulting, design and manufacturing services.

While the COVID-19 pandemic presented challenges to manufacturers around the world, we were proud that our team was able to keep us up and running throughout. In fact, we were able to rise to the challenge and help Production 3D, manufacturers of 3D printed products, meet the demands of run time and product output for their 3D printed FDA-registered Nasopharyngeal (NP) Swabs for COVID testing (read the case study).

 

How We Can Help You

We look forward to new opportunities. When you reach out with your manufacturing challenges and goals, we will work with you to find the best UV curing solution for your needs.

Our team takes the time to understand your application and requirements upfront. Because our products are developed in-house, including a full line of power supplies and accessories, we can create customized solutions. In addition, we offer free application testing and demo units when needed so you can be sure you are getting a solution that works.

The Cure for Dental Difficulties: Whip Mix Case Study

The Cure for Dental Difficulties: Whip Mix Case Study

Whip Mix is a familiar name in dental labs, schools and clinics. As a leader in the dental industry, the company provides practical solutions for dental professionals with its vacuum mixing equipment, model trimmers, ceramic pressing and firing ovens, waxes, die stones and more, including a complete line of digital CAD-CAM products. When they decided to begin formulating 3D printed resin to fabricate dental devices, they knew they needed the right provider of curing chambers.

 

Whip Mix Case Study

We know that every application is different, so we take time to understand each client’s requirements and goals. In this case, Whip Mix needed large UV curing chambers to accommodate customer demand and production needs. In addition, the chambers had to be biocompatible, features not typically achieved with low light intensity and limited wavelengths. If that weren’t enough, they also wanted to shorten the curing time and increase the capacity per curing cycle.

To learn how we met these challenges and exceeded Whip Mix’s expectations, download a free copy of our Whip Mix Case Study.

Whip Mix Case Study

Small but Mighty: SunSpot 2 Offers High Power, Compact Size

Small but Mighty: SunSpot 2 Offers High Power, Compact Size

If your project calls for high-intensity spot UV curing at a low cost, our SunSpot 2 offers the force you need at a price you can afford. That’s all part of its design. Its 200W lamp delivers the highest intensity in the industry, and its long-life (2,000+ hours!) UV / visible arc lamp and filtered input long-life light guide result in a low cost of ownership. The spot curing system is also the smallest in its class, making it popular across a range of industries including manufacturing, assembly of medical and military devices and in R&D labs. Below, we break down the stats of this small but mighty UV curing tool.

 

Compact Size

The SunSpot 2 features easy-to-use exposure time controls and foot-pedal activation. Weighing a mere 6 lbs. and measuring 10.5 x 8.6 x 4”, it is the smallest system in its class.

The system’s curing area measures 1.5 / 3″ spot size at 1.5 / 3″ distance. Multi-pole light guides are used for applications that require the light to be split and simultaneously delivered to two, three or four cure targets.

 

Undisputed Power

With its 18+ W/cm2 UVA and >30W/cm2 output from 300–550nm, the SunSpot 2 maximizes curing speed and is compatible with high-speed production automation equipment. The system ships complete with a high-output, long-life 5mm x 1m liquid light guide.

A dichroic-coated reflector reflects only the useable UV wavelengths of light through the light guide. The harmful high temperature infrared is diverted away from the material being cured. A secondary in-line filter is used to further reduce heat for extremely sensitive applications.

In addition, the SunSpot 2 features a user-adjustable front panel locking intensity control, with a 35–100% combined power adjustment range. This provides you with the flexibility to choose appropriate curing intensity for sensitive materials.

 

The Cure You Need?

Check out this video to see the small but mighty curing power offered by the SunSpot 2. If you agree it offers a great solution to your rapid curing challenges, reach out to learn more or request a quote. We’ll always take the time to understand your specs so we can recommend the best UV curing solution for your individual needs.

Biocompatible UV Curing: SunRay Is Just What the Doctor Ordered

Biocompatible UV Curing: SunRay Is Just What the Doctor Ordered

When you need a biocompatible UV curing solution that can also accommodate your demand and production needs, our SunRay high power UV flood curing lamp may be just what the doctor ordered. It’s a favorite within the dental industry for post-curing of 3D printed parts, in the medical industry for medical device manufacturing and in university laboratories for research and development equipment.

 

Safe & Simple

All the system components are integrated into the SunRay’s small lamp head, which can be easily mounted on the optional Stand & Shield, Rayven curing chamber or anywhere on a factory floor, with no need for cabling or remote power boxes.

Once you mount the lamp head and connect the AC line cord, you’re ready to start curing. In addition, the auto-ranging VAC line input makes the SunRay easy to use in any country, with no wiring changes or voltage select switching required.

 

Curing Area

Available with either a 400 or 600W long-lasting arc lamp, the SunRay’s parabolic reflector evenly illuminates an 8 x 6” curing area. For large pieces, our SunRay Quad, which features four arc lamps, evenly illuminates a 16 x 12” curing area. The SunRay is also compatible with our UV Conveyor 40, perfect for laboratory or high-volume production.

For added flexibility, the SunRay is available with UVA, UVB and visible spectrum lamps for ensuring compatibility with adhesives and coatings from all manufacturers.

 

Give Us Your Specs

See the SunRay in action in this short video and remember, all our products are fully customizable with a range of accessories and options. Let us know your selection criteria in terms of light spectrum, light intensity, biocompatibility and chamber size, and we’ll recommend the best UV curing solution for your individual needs.

Because all electrical, optical and mechanical design of our products is performed in-house, we can share complete technical knowledge and love tackling new challenges and opportunities. Share your pain points with us, and we’ll help you find the cure!

Meet the PortaRay: A Portable UV Curing System

Meet the PortaRay: A Portable UV Curing System

Are you searching for a compact and portable UV curing system with the versatility to apply to a variety of solutions? Look no further than the PortaRay; a hand-held, three pound lamp head ideal for the curing of small parts and for applications that require transportation.

 

Simplicity and Versatility

Due to its simple yet high-tech design, the lamp head is extremely user-friendly and reliable, requiring virtually no training or setup time. It is completely self-contained, with an extra long-life 400W or 600W arc lamp which typically lasts 2,000 hours.

The system’s main strength is its versatility, where the PortaRay can be used not only for hand-held curing operations but can also be attached to mounting stands, machines, fixtures, robots, the Uvitron UV Conveyor 40 Plus or SunBelt BT9 conveyor systems.

Contributing to its adaptability, the system can be configured with a choice of lamp reflectors:

  • A 5” x 5” wider, parabolic type for larger, uniform area curing
  • A 5” x 3” focused type for smaller, higher intensity area curing

 

Additional Features

The PortaRay includes additional advantages, such as:

  • Lamp power regulation: the switch mode power supply maintains constant lamp power regardless of AC line input or lamp voltages, providing repeatable curing times and longer lamp life.
  • Standby mode: the standby power switch reduces power to lower heat and stray UV light output when not in use.
  • Global compatibility: the system is available in both 90-132VAC, and 180-265VAC input voltage ranges.
  • Forced air cooling: the integrated cooling fan ensures cool operation and high reliability.
  • High intensity: the PortaRay provides up to 500mW/cm2, which is the highest intensity in its class.
  • Configuration options: the system supports multiple configuration options including a benchtop mounting and shielding station and an accessories storage box that latches to the lamp head itself.

 

Find Your Curing Solution Today

You can complete our online quote request to see if the PortaRay hand-held light curing system is the solution for you. Feel free to contact us with questions about this product or any of the other products in our extensive catalog.

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