PortaRay LED

Portable, UV LED curing system

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PortaRay Product Summary

The PortaRay LED is a compact, high-intensity handheld UV LED curing system designed for controlled curing of UV-curable adhesives, resins, and epoxies. Its broad 3.5 x 7.75″ curing area makes it ideal for larger bond lines, coated parts, assemblies, and production setups that need consistent exposure across a wider surface. Operation is simple and repeatable, thanks to instant LED on/off output, programmable timed exposures, and an integrated touchscreen interface for setting intensity and exposure duration directly from the unit.

Additional Details

Integrated Touchscreen Interface: Features an integrated touchscreen interface for setting intensity and exposure duration directly from the unit. Operators can quickly adjust cure settings, run timed exposures, and maintain repeatable process parameters without needing a separate controller.

 

Portable Handheld Format: The compact housing and integrated handle make the system easy to position over workpieces, fixtures, and benchtop process areas. The PortaRay LED provides flood-style coverage without requiring a large stationary curing chamber.

 

High-Intensity LED Output: The system delivers up to 750 mW/cm2 peak irradiance at 3″, supporting efficient curing across a 3.5 x 7.75″ exposure area. Standard 365 nm and 405 nm versions are available, with 385 nm and 395 nm options available by special order.

 

No Warm-Up Time: The LED source reaches operating output immediately, allowing operators to begin exposures without lamp warm-up delays. Instant on/off operation also supports cleaner cycle control and reduced unnecessary light output between cure steps.

 

External Control Interface: A top-panel input/output connector supports analog 0-10 V control and digital remote control. This allows the PortaRay LED to be integrated with PLCs, conveyors, fixtures, or other external equipment when the process calls for automated timing and triggering.

 

System Configurations

PortaRay LED System Configurations

Part #ItemDetails
UV5440-365PortaRay LED Handheld UV LED Curing System365 nm LED output, 3.5 x 7.75 in curing area
UV5440-405PortaRay LED Handheld UV LED Curing System405 nm LED output, 3.5 x 7.75 in curing area
Special OrderPortaRay LED Handheld UV LED Curing System385 nm and 395 nm wavelength options available by special order
Dimensions & Specs

PortaRay LED Dimensions & Specifications

SpecificationValue
System typeHandheld UV LED Curing System
System part numbersUV5440-365, UV5440-405
LED electrical powerApproximately 400 W
Warm-up timeNone
Peak irradiance at 3 inUp to 750 mW/cm²
Curing area3.5 x 7.75 in
LED life>20,000 hours
Input voltage90-264 VAC
Input current at 120 / 240 V6 / 3 A max.
Input frequency47-63 Hz
Current regulation±2% to LEDs
CoolingForced air
Over-temperature shutdown85 ±5 °C internal
Weight7.1 lb
Size (L x W x H)10 x 3.8 x 7.75 in
Accessories Part Numbers

PortaRay LED Accessories Part Numbers

Part #ItemDetails
MultiplePower Cords2.5 m, 10 A, 125 V
UV1080Rayven Curing ChamberProvides full shielding and shutter door interlock
UV5842PortaRay LED Mounting Bracket AssemblyIncludes 3.5 mm TRRS remote interface cable. Used to mount to Rayven Curing Chamber or UV Conveyor 40 Plus.
UVTBDPortaRay LED Rayven Remote Interface Cable3.5 mm TRRS to DB9
UVTBDPortaRay LED UV Conveyor 40 Plus Photoelectric Sensor Cable3.5 mm to 4-pin
UV3383USB to 2-Wire RS485 Adapter / ConverterUSB adapter for RS485 communication
UVTBDPortaRay LED RS485 Remote Interface Cable3.5 mm TRRS to DB9
UV0725Foot Pedal, Exposure Time ControlFor use with Rayven chamber
UVTBDPortaRay LED Rayven Remote Digital/Pedal Cable3.5 mm TRRS to DB9
UV5848PortaRay LED Remote Interface Cable3.5 mm TRRS to flying leads
UV5401Optical Filter Glass ReplacementReplacement optical filter glass for PortaRay LED
UV0495UV Safety Glasses, OTG (fit over prescription eyewear)Fits over prescription eyewear, 3.0 shade
UV2231UV Safety Glasses, Sport Contour3.0 shade
UV1889UV Protective Lift-Up Face Shield#4 shade
UV3378-XRubber Palm Work GlovesUV light shielding, 1 pair (sizes S, M, L, XL)
UV4006-XLEDCure UV LED Radiometer40 W/cm² (365, 385, 395 or 405 nm)
UV5359PortaRay LED Remote Control InterfaceUSB flash drive
Part numbers marked UVTBD require confirmation.

Payment Information

Purchase Orders

To open a new customer account with us, please send the following information regarding your company:

  • Company name
  • Company contact
  • “Bill To” address
  • Telephone and fax numbers
  • Three trade references

Please be sure to include the following information on your purchase requests to ensure quick and accurate processing and shipment of your order:

  • Complete “Ship To” address, including postal code where applicable
  • Required shipping method

Unless otherwise specified, all shipments will be sent via UPS.

New Customer Form | Credit Application

 

Fax & Email Orders

To place an order, send your signed purchase order and company information (see above) to the attention of our Sales Department by fax at 413.731.7767 or by email to [email protected].

 

Phone Orders (U.S. Customers Only)

We are happy to process your product orders by phone at 413.579.6406. We accept MasterCard, Visa, Discover and American Express for phone order payments (see Credit Card Order information).

 

Credit Card Orders

credit-cards

In order for us to accurately and safely process your credit card orders, we request that you supply us with complete account, cardholder and shipping information. Please complete the following form and send it to us via email or fax, or be prepared to supply the information over the phone to one of our customer service representatives.

Credit Card Order Form

 

International Orders

We have extensive experience processing and fulfilling international as well as domestic orders. We have successfully shipped products to destinations around the globe.

To contact us from outside the United States, call 00.1.413.579.6406 or send us an email message at [email protected]

For first-time international orders, prepayment is required. Payments may be made by certified bank check or direct wiring of funds (this information must be provided at time of order).

 

Financing

We offer financing through CrestCapital. Learn more about financing the purchase of equipment by clicking here for instant payment quotes and/or to apply online.

 

Shopping Online

uvitron shopping

To order UV curing accessories online, visit our online store. We offer a variety of lamps, radiometers, light guides and other accessories for our flood and spot curing systems.

 

Return Policy

All product returns must be first authorized by our Customer Service department. A Uvitron service representative will issue a Return Material Authorization Number, which must be printed clearly on the top of the shipping carton and on the accompanying packing slip. Any unauthorized returns will be refused by our Receiving Department, so please call us first.

Returned products or demonstration units must be received in new condition, with no damage, dents, scratches or adhesive stains. Products should also be sent in the original packaging and shipping cartons to ensure proper protection during return transit. Some items may be subject to restocking fees. Account credits or refunds will be issued after returned equipment is received and inspected. Unfortunately, we cannot accept custom or non-stocked items returned for credit or refund.

To speak with a customer service representative, call 413.579.6406 or email [email protected].

Warranty & Service Policy

Uvitron International, Inc. warrants its products against defects in materials and workmanship under normal use for a period of two (2) years from the date of shipment to the original customer. This limited warranty applies only when the product is installed, operated, and maintained in accordance with Uvitron’s instructions and guidelines. This warranty does not cover damage caused by misuse, accident, improper installation, application errors, or unauthorized alterations or repairs. Any tamper-proof seals found broken upon inspection will result in the warranty being void. There are no warranties that extend beyond those specifically stated in this document.

 

Warranty Repair
If a product is deemed defective within the warranty period, Uvitron International, Inc. will, at its sole discretion, repair the product at the factory or provide a replacement unit at no charge. In cases where a repair is approved and performed, the warranty period will be extended by the length of time required to complete the repair or replacement.

 

Out-of-Warranty Repair
For products no longer covered under the warranty, repair services are available for a fee. Costs depend on the extent of the repair required. A diagnostic evaluation will be performed, and a quote provided prior to any work being completed. Please contact the factory service department for an estimate or to discuss options.

 

Service Warranty
All repairs completed by Uvitron International, Inc. are backed by a separate one (1) year warranty, effective from the date of repair. This warranty covers only the components and labor related to the specific repair that was performed.

 

Return Materials Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to sending any equipment to the factory for evaluation or service. This helps ensure proper handling and tracking of your return. Please call or email the Uvitron service department to request an RMA number and receive instructions for return shipment.

 

Shipping Instructions
Products being returned for service must be shipped to Uvitron International, Inc. at the customer’s expense. Once repaired, the product will be returned to the customer free of charge using our standard ground shipping method. Expedited return shipping is available upon request and may incur additional charges. Please note that any shipments sent freight collect will be refused.

 

Additional Support
For troubleshooting assistance, service inquiries, or questions about whether your product qualifies for warranty coverage, contact the Uvitron service department directly. Providing the unit’s serial number, purchase date, and a description of the issue will help expedite the support process.”

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