IntelliRay Pro

Advanced flood curing with touchscreen, curing profiles, pulse mode, and data logging

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IntelliRay Pro Product Summary

The IntelliRay Pro is an advanced UV flood curing system built to give manufacturers more control, consistency, and flexibility in their curing process. It gives operators direct, intuitive control through a built-in LCD touch screen, with access to intensity, exposure time, curing modes, profiles, settings, and system status from the front of the unit. Operators can adjust lamp output from 35% to 100%, select a display color theme for visibility or preference, and choose from Continuous, Timed, Profile, and Pulse curing modes to match the application.

Beyond simple timed exposure, the system supports custom named profiles that store time and intensity presets as fixed settings or multi-step sequences, including ramping, staged exposure, and repeat cycles. Pulse mode delivers controlled bursts of high intensity to help speed curing while reducing heat buildup on sensitive materials, while Profile mode allows more complex curing recipes to be built and repeated with consistency.

Key operating parameters are stored in non-volatile memory, so saved settings are automatically recalled after power cycling for faster restarts, less setup repetition, and more consistent curing between operators and shifts. An onboard SD card supports data logging, history tracking, alarm logging, programmable profiles, and firmware updates, helping operators review system events, track performance, and maintain stronger process traceability.

IntelliRay Pro Product Video

Additional Details

Touchscreen Control Interface: The IntelliRay Pro features an LCD touchscreen display for setting exposure time, lamp intensity, system settings, and operating modes directly from the unit.

Adjustable Intensity and Exposure Time: Lamp intensity can be set from 35 to 100%, while exposure can be run in continuous, timed and pulse mode. Timed mode automatically closes the shutter when the selected exposure duration is complete.

Programmable Exposure Profiles: Custom exposure profiles can be saved with named intensity and time presets. Profiles can also be programmed as ramp or step sequences for applications that require changing intensity over time.

Integral Exposure Shutter: The built-in shutter controls when UV light reaches the curing surface, helping maintain consistent exposure timing and protecting parts between cure cycles.

External Control Interface: Rear-panel interface connectors support foot pedal activation, PLC control, PC control, digital or relay control, USB, RS485, and Ethernet communication using Modbus protocol.

Production Integration Ready: The system can be mounted on a bench, machine, fixture, conveyor, flood stand, or Rayven curing chamber. RS485 and Ethernet communication can also support networking of multiple IntelliRay Pro units.

Accessories & Options

Foot pedal control: An optional shutter control foot pedal is available for applications requiring hands-free operation. The pedal can be used in conjunction with the system’s exposure timer or in a manual mode, in which the shutter remains open as long as the pedal is pressed.

Optional lamp spectrums: The IntelliRay Pro is available with UVA, UVB and visible spectrum lamps, ensuring compatibility with adhesives and coatings from all manufacturers.

Mounting Options: Rayven – fully enclosed curing chamber with door interlock and adjustable shelf

Dimensions & Specs
Dimensions & Specs
System Type: Microprocessor-Controlled UV Flood Curing System
Part #:UV5445
Standard Lamp: 600 Watt Metal Halide
Lamp Type: Quartz, ozone-free
Lamp Power Regulation: +/- 1%
Warm-Up Time: 1 minute
Cooling Time Before Restart: 5 minutes typical
Peak Irradiance @ 3": 140 mW/cm2 UVA
Curing Area: 8 x 6" minimum
Reflector Type: Compound parabolic, collimated light output
Lamp Life: 5,000 to 10,000 hours typical
Input Voltage: 90-265 VAC
Input Current, 120/240V: 10A / 5.0A maximum
Input Frequency: 47 Hz to 63 Hz
Cooling: Forced air
Over-Temp Shutdown: 60 deg C internal
Weight: 9.5 lb.
Size (L x W x H): 11 x 10 x 9"
System Configurations
System Part Numbers
Part No. ItemDetails
UV5445IntelliRay Pro UV Flood Curing SystemMicroprocessor-controlled lamp head with integral shutter
Accessories Part Numbers
Accessories Part Numbers
Part No.ItemDetails
(Multiple)Power Cords2.5 meter, 10A, 125V
UV1080Rayven Curing ChamberProvides full shielding and shutter door interlock
UV5347USB 2.0 Interface CableA Male to Mini B Male, 6.56' / 2.0 m
UV0526RS485/Logic Remote Interface CableFor remote interface control
UV5359IntelliRay Pro Remote Control Interface SoftwareUSB Flash Drive
UV0725Foot PedalShutter control
UV3922Replacement Fan Filter Elements92 mm, 30 PPI
UV0454Adjustable Height Flood StandStand mounting for adjustable cure height
UV0455Wrap-Around UV Flood ShieldFront UV shield
UV0495UV Safety GlassesOTG, fits over prescription eyewear, 3.0 shade
UV1450-XUViCure Plus II RadiometerUVA, UVB or UVC. 10 mW-10 W/cm2
Replacement Lamp Part Numbers
Replacement Lamp Part Numbers
Part No.ItemDetails
UV0320UVA Metal Halide Lamp400W medium pressure
UV0544UVB Enhanced Lamp400W medium pressure
UV0489Visible Metal Halide Lamp400W medium pressure, 420nm
UV0545Visible Metal Halide Lamp400W medium pressure, 460nm
UV0834UVA Metal Halide Lamp600W medium pressure
UV1884UVB Enhanced Lamp600W medium pressure
UV1074Visible Metal Halide Lamp600W medium pressure, 420nm

Payment Information

Purchase Orders

To open a new customer account with us, please send the following information regarding your company:

  • Company name
  • Company contact
  • “Bill To” address
  • Telephone and fax numbers
  • Three trade references

Please be sure to include the following information on your purchase requests to ensure quick and accurate processing and shipment of your order:

  • Complete “Ship To” address, including postal code where applicable
  • Required shipping method

Unless otherwise specified, all shipments will be sent via UPS.

New Customer Form | Credit Application

 

Fax & Email Orders

To place an order, send your signed purchase order and company information (see above) to the attention of our Sales Department by fax at 413.731.7767 or by email to [email protected].

 

Phone Orders (U.S. Customers Only)

We are happy to process your product orders by phone at 413.731.7835. We accept MasterCard, Visa, Discover and American Express for phone order payments (see Credit Card Order information).

 

Credit Card Orders

credit-cards

In order for us to accurately and safely process your credit card orders, we request that you supply us with complete account, cardholder and shipping information. Please complete the following form and send it to us via email or fax, or be prepared to supply the information over the phone to one of our customer service representatives.

Credit Card Order Form

 

International Orders

We have extensive experience processing and fulfilling international as well as domestic orders. We have successfully shipped products to destinations around the globe.

To contact us from outside the United States, call 00.1.413.579.6406 or send us an email message at [email protected]

For first-time international orders, prepayment is required. Payments may be made by certified bank check or direct wiring of funds (this information must be provided at time of order).

 

Financing

We offer financing through CrestCapital. Learn more about financing the purchase of equipment by clicking here for instant payment quotes and/or to apply online.

 

Shopping Online

uvitron shopping

To order UV curing accessories online, visit our online store. We offer a variety of lamps, radiometers, light guides and other accessories for our flood and spot curing systems.

 

Return Policy

All product returns must be first authorized by our Customer Service department. A Uvitron service representative will issue a Return Material Authorization Number, which must be printed clearly on the top of the shipping carton and on the accompanying packing slip. Any unauthorized returns will be refused by our Receiving Department, so please call us first.

Returned products or demonstration units must be received in new condition, with no damage, dents, scratches or adhesive stains. Products should also be sent in the original packaging and shipping cartons to ensure proper protection during return transit. Some items may be subject to restocking fees. Account credits or refunds will be issued after returned equipment is received and inspected. Unfortunately, we cannot accept custom or non-stocked items returned for credit or refund.

To speak with a customer service representative, call 413.579.6406 or email [email protected].

Warranty & Service Policy

Uvitron International, Inc. warrants its products against defects in materials and workmanship under normal use for a period of two (2) years from the date of shipment to the original customer. This limited warranty applies only when the product is installed, operated, and maintained in accordance with Uvitron’s instructions and guidelines. This warranty does not cover damage caused by misuse, accident, improper installation, application errors, or unauthorized alterations or repairs. Any tamper-proof seals found broken upon inspection will result in the warranty being void. There are no warranties that extend beyond those specifically stated in this document.

 

Warranty Repair
If a product is deemed defective within the warranty period, Uvitron International, Inc. will, at its sole discretion, repair the product at the factory or provide a replacement unit at no charge. In cases where a repair is approved and performed, the warranty period will be extended by the length of time required to complete the repair or replacement.

 

Out-of-Warranty Repair
For products no longer covered under the warranty, repair services are available for a fee. Costs depend on the extent of the repair required. A diagnostic evaluation will be performed, and a quote provided prior to any work being completed. Please contact the factory service department for an estimate or to discuss options.

 

Service Warranty
All repairs completed by Uvitron International, Inc. are backed by a separate one (1) year warranty, effective from the date of repair. This warranty covers only the components and labor related to the specific repair that was performed.

 

Return Materials Authorization (RMA)
A Return Material Authorization (RMA) number must be obtained prior to sending any equipment to the factory for evaluation or service. This helps ensure proper handling and tracking of your return. Please call or email the Uvitron service department to request an RMA number and receive instructions for return shipment.

 

Shipping Instructions
Products being returned for service must be shipped to Uvitron International, Inc. at the customer’s expense. Once repaired, the product will be returned to the customer free of charge using our standard ground shipping method. Expedited return shipping is available upon request and may incur additional charges. Please note that any shipments sent freight collect will be refused.

 

Additional Support
For troubleshooting assistance, service inquiries, or questions about whether your product qualifies for warranty coverage, contact the Uvitron service department directly. Providing the unit’s serial number, purchase date, and a description of the issue will help expedite the support process.”

IntelliRay Pro

Request Quote for IntelliRay Pro

Request a quote for the version of the IntelliRay Pro flood system that best fits your needs.

Below you can choose from the different available models, components and accessories for this system. You can select each item one at a time or begin with the Default Configuration as a basis, and build from there.

If you have any questions, contact us directly.

Quote Default Configuration
Remove System from Quote
UV5445 - BaseSystem-1,LampType-1,Rayven-1
UV5445 - BaseSystem-1,LampType-2,Rayven-1
UV5445 - BaseSystem-1,LampType-3,Rayven-1
UV5445 - BaseSystem-1,LampType-1,Rayven-2
UV5445 - BaseSystem-1,LampType-2,Rayven-2
UV5445 - BaseSystem-1,LampType-3,Rayven-2

System Type and Included Items

The default IntelliRay Pro configuration comes with Flood Filter Glass, UVA enhanced arc lamp, UV/IR protective OTG glasses (3.0 shade with case), AC power cord (USA standard) and IntelliRay Manual.

IntelliRay Pro Base System - UV5445

High power 600W arc lamp.

Choose Lamp Type

The IntelliRay is available with UVA, UVB & visible spectrum lamps, ensuring compatibility with adhesives and coatings from all manufacturers.

600W UVA lamp - UV0834

600W UVA enhanced arc lamp for IntelliRay Pro system

600W UVB lamp - UV1884

600W UVB enhanced arc lamp with shortwave output for IntelliRay Pro system

600W Visible (420nm) lamp - UV1074

600W Visible enhanced arc lamp (420nm peak) for IntelliRay Pro system

Choose Mounting & Shielding Option

Provides full shielding and shutter door interlock. The default Rayven Chamber configuration comes with an adjustable height shelf, a male to female 15 position DSUB lamp interconnect cable and a Rayven Chamber Instruction Sheet.

Rayven Chamber - UV1080

UV shielded curing chamber

No Mounting or Shielding Options

This option removes the Rayven chamber

Accessories

Click to add any accessories below that you would like included in your quote. To view or price more accessories or replacement parts, visit our online store.

UVICure Plus II Radiometer - UV1450-MA

Single Channel, Mid Power Radiometer to monitor IntelliRay intensity output in the UVA (320-390 nm) bandwidth. Ideal for UVA enhanced lamps. For other spectral types visit online store.

Shutter Control Foot Pedal - UV0725

Provides hands-free control of IntelliRay shutter and exposure timing.

RS232 Remote Interface Cable - UV0525

Cable for remote PC control of IntelliRay flood system over short distances (used in conjunction with Interface Software UV0527). 15ft long, connects 15 pin to 9 pin DSUB.

RS485 Remote Interface Cable - UV0526

Cable for remote PC or PLC control of IntelliRay flood system over longer distances or via digital logic signals (If for PC control, use in conjunction with IntelliRay Interface Software UV0527 ). 15ft long,15 pin DSUB connector to flying leads.

USB to 2-Wire RS485 Adapter / Converter - UV3383

For serial communication from a PC over long distances or when controlling multiple IntelliRays from one computer.

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